Specifications

5090 vs 7090 Cooling Pad: Specifications, Sizes & Which to Choose

Published 12/6/2026• Updated 12/6/2026• 6 min read

Published by Honeywell India

Editorial note: planning guidance may use AI-assisted drafting from Honeywell India product information. Confirm project-specific capacity, compliance and performance in a written technical proposal.

Quick answer

5090 and 7090 are the two standard flute-angle designs of cellulose cooling pads. A 7090 pad uses equal 45°/45° angles for maximum cooling efficiency, while a 5090 pad uses asymmetric 30°/60° angles that resist dust and water carryover. Both deliver roughly 80–90% cooling efficiency.

The numbers 5090 and 7090 confuse most first-time buyers. They are not sizes or model numbers — they describe the angle of the corrugated flutes inside a cellulose evaporative cooling pad. Choosing correctly affects cooling efficiency, dust resistance and how often you clean the pad.

What do 5090 and 7090 actually mean?

A cellulose cooling pad is made of two corrugated paper layers glued at opposing angles. The two-digit pairs describe those angles:

  • 7090 — both layers at 45° / 45°. Equal angles create maximum turbulence and water-to-air contact, giving the highest cooling efficiency. This is the most common general-purpose pad.
  • 5090 — layers at 30° / 60°. The steeper face meets the incoming air, channelling more water to the entering side. This resists dust clogging and reduces water droplets being carried into the airflow.

5090 vs 7090: specifications side by side

Feature7090 (45°/45°)5090 (30°/60°)
Cooling efficiencyHighest (up to ~90%)High (~80–85%)
Air resistanceSlightly higherLower
Dust / clog resistanceModerateBetter
Water carryoverLowLowest
Best forOffices, factories, general air coolingPoultry farms, dusty or high-airflow sites

Standard pad sizes both machines produce

Most production lines, including our honeycomb pad making machine, make pads in these common dimensions:

  • Thickness: 100 mm and 150 mm (200 mm on request)
  • Height: up to 2000 mm
  • Length: cut to order (300–600 mm modules are typical)

The flute angle is set on the corrugated machine, so a single line can switch between 5090 and 7090 by changing the corrugating roller setup.

Which one should you choose?

  • Cooling air for homes, offices, factories and greenhouses → choose 7090 for the best temperature drop.
  • Cooling poultry sheds, dairy farms or dusty industrial air → choose 5090 for fewer cleanings and longer pad life.
  • Manufacturing pads to sell? Make both. Buyers ask for each, and the same line produces them.

If you are planning a production unit, our team can recommend roller angles and a line layout for the mix of 5090/7090 pads you intend to sell. Request a specification sheet and quote.

Frequently asked questions

Is a 7090 or 5090 cooling pad more efficient?▾

A 7090 pad (45°/45° angles) is generally more efficient and can reach around 90% cooling efficiency. A 5090 pad (30°/60°) is slightly lower at about 80–85% but resists dust and water carryover better.

What thickness of cooling pad is best?▾

100 mm pads suit most home and light industrial coolers. 150 mm pads give a larger temperature drop and are preferred for poultry farms, large factories and hot, dry climates.

Can one machine make both 5090 and 7090 pads?▾

Yes. The flute angle is determined by the corrugating roller. A single honeycomb pad making line can produce both 5090 and 7090 pads by adjusting the corrugated machine setup.

Looking for a cooling pad making machine?

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The equipment and tools referenced in this guide.